Working Methodology and Types of Crushing Equipment

The primary uses of crushers are the crushing of stones and mineral ores, the recycling of building waste, and the production of aggregate. This machinery seeks to break down huge solid raw material masses into smaller pieces.

They also assist in transforming waste products into forms that make them easier to discard or recycle. Cushing equipment can also crush materials between two parallel solid surfaces and for secondary and tertiary crushing to create the finished product.

Waste is one of the biggest problems for businesses in a constantly evolving sector regarding enhancing revenues and securing contracts. Material recycling in different industrial applications is possible with the proper application of crushing.

How does crushing equipment work?

To put it simply, crushing equipment breaks down large pieces of material into much smaller ones. These are large, bulky machines typically found in a plant or system for material handling. A rock crusher impacts the materials with a lot of power until they break or separate.

Most crushing equipment is built with powerful plates or jaws that apply pressure to the chamber’s materials. Even though they might be smaller and portable, full-circuit material handling systems typically include crushers. Most rock quarries and mineral processing facilities use equipment, including conveyors, crushers, and screening machines. These systems cooperate to transform raw materials into marketable products.

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Different types of crushers:

Crushers fall into one of three categories, primary, secondary, and tertiary crushers. The purpose of the primary crusher is merely to reduce huge stones to smaller pieces. Jaw, hammer, and gyratory crushers are a few types of primary crushers. Crush the material after receiving it in the primary crusher to create a brand-new, smaller version of the original material.

A secondary crusher activates and further shrinks the size. Some sizes of stones may pass through sieve numbers directly in secondary crushers. The tertiary crusher greatly reduces the size of the crushed pieces to the desired size in the end. It improves the fineness of the crushed material. There are small-sized tertiary crushers on the job site.

The list below includes a few of the popular crusher types.

Jaw Crushers

Jaw crushers, commonly called “rock breakers,” are machines that reduce heavy, difficult materials into smaller, easier-to-handle fragments. Unlike impact-style rock crushers, they don’t show as much wear and tear and work effectively with various materials. However, the finished product nearly always needs further crushing. They also produce very few fine materials and dust.

Gyratory Crushers

Gyratory crushers shatter material by compression through a process known as an eccentric movement. They have a conical head and concave surface (typically coated with manganese steel). Gyratory crushers, like jaw crushers, are frequently employed in primary aggregate crushing stations. At the same time, they can also use in secondary applications.

Impact crushers, such as VSIs and HSIs:

Vertical shaft impactors and horizontal shaft impactors are two types of impact crushers. They work better with limestone and other less abrasive rock types. These machines shatter material with the jarring forces of specific wear components, such as blow bars and impact plates. After employing another rock crusher, some companies use impact crushers to produce a cubic product.

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Cone Crushers:

Cone crushers, like jaw and gyratory crushers, reduce materials by squeezing them until they shatter. This process is known as compression. 

Portable Rock Crusher Plants:

You have a choice between permanent and portable/modular crushing plants, depending on the scope of your project and how mobile your equipment must be to smash the rock. These self-contained rock crushing and material handling facilities are better suited for smaller projects. They can transport from project to project as needed for more mobility-crushing capabilities on the job site.

Best Crushing equipment & solutions: 

The crushing equipment and solutions from Prismecs withstand even the most rigorous tests, assisting teams in achieving optimal production and uniform size.

The considerable subject experience of the Prismecs team assists operators in overcoming obstacles to achieve maximum uptime and enhanced throughput. Join forces with Prismecs to simplify the entire process, from mining to packaging.

Prismecs is an agile single partner and not just another in the sea of disjointed suppliers and fragmented solutions because of its robust supply chain and “boots on the ground” field expertise.

You may reach us immediately at this number if you have any questions concerning crushing equipment or the mining process. Our contact number is: 1 888 7747632 or mail us at sales@prismecs.com.

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